▏Product Vedio
1. Product Description
This is not an ordinary cooling tank, but an “invisible production line” — QX-Spray Micro-Vacuum Instant-Quench Profile Sizing Chamber.
Cooling Process Metaphor
When a hot plastic profile has just been extruded from the die, it’s invited into a “bespoke cooling spa”:
First, it’s gently embraced by a slight negative pressure, instantly conforming its contours;
Then it’s surrounded by a misty water curtain made with 304 stainless steel, completing the transformation from “soft noodle” to “steel backbone” in 3–8 seconds;
It exits with precise dimensions and a smooth surface, ready to be packed and shipped.
2. Product Advantages
2.1 “Instant Sizing” Technology
Vacuum response ≤0.4 s, reduces high-temperature sagging, improving yield by 8–12%.
2.2 “Quiet Pump” Experience
0.55 kW low-noise centrifugal pump, noise ≤58 dB; no shouting needed on the shop floor.
2.3 “Zero Corrosion” Commitment
Full 304 stainless steel; 720 h salt spray test with no rust spots; lifetime free from ferrous ion contamination.
2.4 “One-Hand Adjust” Design
Front/rear handwheel 1 turn ≈ 2 mm; operators can complete fine adjustments in 5 seconds.
2.5 “Water Saver” Recirculation
Built-in stepped filtration; cooling water reuse rate up to 92%; saves 30+ tons of water per month.
3. Product Features
3.1 Micro-Vacuum Zone Control
-0.02 to -0.08 MPa stepless adjustment; adapts to different melt strengths.
3.2 Dual Cooling Modes
Atomized spray + immersion cooling; one-click switching; prevents winter condensation and handles summer heat.
3.3 Drawer-Style Filter Basket
30-second pull-out cleaning; maintenance without stopping the line.
3.4 Laser Scale
Positioning accuracy ±0.2 mm; zero-error setup recall.
3.5 Quick-Release Side Door
Maintenance space ≥550 mm; wrench-ready access.
4. Applications
4.1 Home Decoration Materials
Skirting boards, corner trims, door/window beads — suitable for high-gloss and matte finishes.
4.2 Automotive Trim
ABS/PC roof rack edging; dimensional tolerance ≤0.1 mm; ready for direct electroplating.
4.3 Electronics and Appliances
PE cable ducts, PP fiber-optic sheaths; ovality controlled within 0.15 mm.
4.4 New Energy
PE battery separators; stress-free cooling without cracking; passes -40 °C drop tests.
5. Specifications
5.1 Core Parameters
Effective cooling length: 1,000 mm (customizable 1,500/2,000)
Max circumscribed diameter: Φ80 mm (rectangular 60×40 mm)
Vacuum pump: 2.2 kW, rotary vane, 380 V/50 Hz
Circulating pump: 0.55 kW, stainless steel centrifugal
Overall dimensions: 1,600×700×1,100 mm (L×W×H)
Net weight: ≈220 kg
Water inlet/outlet: DN25 quick-connect
Electrical cabinet: IP54 with overload and phase-loss protection
6. Transportation
6.1 Crating and Handling
Export-grade plywood crate with bottom forklift slots and top lifting rings; suitable for sea, air, and land transport.
6.2 Vibration Control
Vacuum pump and water tank fixed separately; transport vibration ≤5 g; no recalibration required.
6.3 Quick Commissioning
Multilingual quick-connect plugs included; water and power hookup completed on site in 10 minutes.
7. User Reviews (Excerpts)
7.1 Space and Energy Savings
“We replaced the old 4 m water tank with this 1 m ‘little powerhouse’; the shop instantly felt spacious, and our monthly electricity dropped by 1,200 kWh.” — Mr. Wang, Production Manager, Suzhou XX Decorative Materials Co., Ltd., Jiangsu
7.2 Optical Quality Improvement
“For PC light covers, stress marks are the worst. After switching to QVX-Spray, light transmittance improved by 3%, and customer inspections passed on the first try.” — Ms. Li, Quality Supervisor, Zhongshan XX Optoelectronics Co., Ltd., Guangdong
7.3 Lower Noise, Higher Retention
“Workers say the noise is much lower. Night shifts can chat without yelling, and retention has improved.” — Mr. Liu, HR, Taizhou XX Extrusion Mold Factory, Zhejiang
One-Sentence Summary
QX-Spray Micro-Vacuum Instant-Quench Profile Sizing Chamber delivers 4-meter efficiency in just 1 meter, turning plastic profiles from “soft and cute” to “tough and strong” in seconds—saving money, space, and hassle!
▏Product Photos
