Plastic Pipe Vacuum Calibration Forming Tank Parts Nozzle Spray

Introduction to the 25/32 Pipe Vacuum Calibration Forming Tank Nozzle Spray System

The 25/32 Pipe Vacuum Calibration Forming Tank Parts Nozzle Spray is a critical component in PVC and CPVC pipe extrusion lines, designed to deliver uniform cooling and dimensional stability for pipes with outer diameters of 25 mm and 32 mm. Engineered for precision, this nozzle spray system ensures optimal heat dissipation, surface smoothness, and wall thickness consistency during the vacuum calibration process. Compatible with industrial-grade forming tanks, it enhances production efficiency while reducing energy consumption and material waste.

High-Precision Spray Nozzles

The system features stainless steel (SS316) swirl-type nozzles with a 120° spray angle, ensuring 360° coverage across the pipe surface. Each nozzle operates at 2–4 bar pressure, delivering a laminar water flow rate of 15–25 L/min to eliminate thermal stress and minimize pipe ovality (≤0.5% deviation).

Modular Spray Manifold Assembly

A customizable manifold with 8–12 nozzle slots allows adjustable positioning to accommodate 25 mm and 32 mm pipe sizes. The quick-release clamp design enables tool-free reconfiguration in under 10 minutes, reducing downtime during product changeovers.

Technical Specifications and Performance Metrics

• Nozzle Material: SS316 stainless steel, corrosion-resistant

• Spray Coverage: 95%±2% pipe surface contact

• Temperature Control: Water cooling range 10°C–30°C (±1°C)

• Flow Rate Adjustment: 0–30 L/min via PLC-controlled valves

• Pressure Tolerance: 0.1–0.15 MPa vacuum stability

Enhanced Cooling Uniformity

Patented turbulence-reduction technology eliminates hot spots, achieving a pipe surface temperature gradient of ≤3°C/m. This prevents warping and ensures compliance with ISO 1452-2 dimensional tolerances (OD: ±0.2 mm, WT: ±0.1 mm).

Energy and Water Efficiency

A closed-loop water recycling system reduces consumption by 40%, while variable-frequency drives (VFDs) optimize pump power usage. The setup cuts overall energy costs by 25% compared to traditional open-channel cooling tanks.

The 25/32 Pipe Vacuum Calibration Forming Tank Parts Nozzle Spray is indispensable for manufacturing:

• Potable Water Pipes: NSF/ANSI 61-certified CPVC pipes

• Industrial Conduits: Chemical-resistant PVC pipes for acid drainage

• HVAC Systems: Insulated foam-core PVC pipes

• Agricultural Irrigation: UV-stabilized PVC pipes

IoT-Enabled Monitoring

Embedded flow sensors and pressure transmitters provide real-time data to the central HMI. Alerts trigger automatically for nozzle blockages or vacuum leaks, ensuring 99.8% operational uptime.

Durability Testing

Nozzles undergo 5,000-hour salt spray testing (ASTM B117) and 20,000-cycle endurance validation to guarantee performance in high-humidity environments.

Plug-and-Play Compatibility

Pre-drilled mounting brackets align with ISO-standard forming tanks, enabling installation within 2 hours. The system integrates seamlessly with brands like KraussMaffei and Battenfeld extrusion lines.

Self-Cleaning Functionality

A reverse-flush mode activated every 8 hours removes sediment buildup, extending nozzle lifespan by 3x compared to manual cleaning systems.