Views: 0 Author: Maggie Publish Time: 2025-07-31 Origin: Site
Introducing Our State-of-the-Art HDPE Pipe Extrusion Line
*Engineered for Precision, Built for Durability*
Our cutting-edge HDPE (High-Density Polyethylene) pipe production line integrates industrial innovation with meticulous craftsmanship to deliver unparalleled pipe quality. Designed for high-volume manufacturing, this system ensures optimal material performance and dimensional accuracy.
1. Triple-Layer Co-Extrusion Technology
- Achieves superior pipe wall consistency and structural integrity
- Enhanced barrier properties against environmental stress
2. Automated Material Handling System
- Closed-loop vacuum feeding system eliminates contamination
- Real-time gravimetric control (±0.5% accuracy) maintains precise material ratios
3. Premium Tooling & Cooling Components
Component | Material/Process | Key Benefit |
---|---|---|
Calibration Sleeve | CNC-machined copper tubing (non-cast) | Optimized thermal conductivity |
Cooling Ring | Aircraft-grade aluminum construction | 40% faster heat dissipation vs. steel |
Spiral Mandrel | Imported CNC machining + dynamic balancing | Uniform melt distribution |
4. Precision Mold Manufacturing
- Forged 40Cr alloy steel base material
- Multi-stage processing:
5. Advanced Cooling & Haul-Off Systems
- Stainless Steel Vacuum Tanks: Extended 6M dual-stage cooling ensures gradual temperature transition
- Triple-Grip Servo Traction Unit:
- Synchronized servo motors (±0.01mm positional accuracy)
- Anti-slip carbide inserts for positive grip
6. Eco-Conscious Cutting & Handling
- Chip-Free Precision Cutter:
- Laser-guided cutting alignment
- Handles wall thickness up to 8mm (Ø20-630mm pipes)
- Mirror-finish cut edges (Ra < 3.2μm)
- Automated Handling Package:
- Dual-station turntable coiler
- Programmable turnover rack
Process Flow Integration:
Why Choose This HDPE Line?
- Energy Efficiency: 15-20% power reduction vs. conventional lines
- Zero-Waste Operation: Closed-loop material recycling
- Industry 4.0 Ready: IoT-enabled for remote monitoring
- Certifications: Complies with ASTM F714, ISO 4427, and EN 12201 standards