Quid est HDPE Pipe Extrusio Linea?

The Guide to HDPE Pipe Extrusion Line: Components, Processus & Innovationes

An HDPE fistulae extrusionis linea est systematis fabricandi integrata, quae altum densitatem polyethylenae transformat (HDPE) materias rudis in fistulas durabiles adhibitas in copia aquae, distribution gas, systemata purgamentorum et applicationes industriales. Hae lineae productiones, cum superiore corrosione resistentia, flexibilitate, et longivitate, tibias efficiunt, colliquendo, effingendo, solidando HDPE globulos per continuum processum. Hic est detailed naufragii:  

Parameter	Specification
Lorem Material	PE
Productio Pipe Diameter Range (OD)	0-Φ315 mm
Productio linea output	0-650 kg/h
Centrum Altitudo	1200±50 mm
Operatio Directio	Ius ad sinistram ( →)
Apparatus Coloris	Fusce per clientem iudicium
Totalis Installed Power	360 kW
Voltage opus est	380V/50Hz
Operans Opera	Indoor, non-anceps electrica area
Umor	≤85% (non-condensatione)
Refrigerant aquae Requisita	≤20℃, ≥0.3 MPa
Cogo Aeris Requirements	1 m³/min, ≥0.6 MPa

• Core Components Pipe Extrusion Line

  No	HDPE	of an
  1	QX-900 Vacuum Automatic Systema Loading	1 Unit
  2	QX-150 Infundibulum Dryer	1 Unit
  3	QX-300 Automatic Vacuum Ratio Loading	1 Unit
  4	QX-50 Infundibulum Dryer	1 Unit
  5	SJ75/38 High-Speed ​​Single Screw Extruder	1 Unit
  6	SJ50/33 Single Screw Extruder	1 Unit
  7	Gravimetric Control System (Dual-layer)	1 Set
  8	SJ25/25 Co-extruder for Color Stripe	1 Unit
  9	Φ315mm Tres iacuit High-pepe Pipe Die	1 Set
  10	315 Pipe Vacuum Calibration Tank (9m)	1 Unit
  11	315 Pipe Spray Cooling Tank (8m)	2 Unitates
  12	315 Quattuor Unguibus Crawler type Servo repulsi Haut procul Machina	1 Unit
  13	315 Pipe Orbital Chip-free Secans Machina	1 Unit
  14	Pipe Conversus Rack	1 Unit

  
  

1、Extruder

SJ75/38 High-Speed ​​Single Screw Extruder

Parameter	Specification
extrusionem Output	300-600 kg/h
Operatio Modus	Nodum Imperium Panel
Motor Power	160 kW, AC
Centrum Altitudo	1200±50 mm
Screw
Screw Diameter	75 mm
L/D Ratio	38:1
Screw Speed	0-180 rpm
Celeritate Imperium	Variabilis Frequency (ABB Inverter)
Screw Material	38CrMoAlA, Nitrided curatio
Nitrided Layer Depth	0.5-0.8 mm

SJ50/33 Single Screw Extruder

Parameter	Specification	Notae Technical
extrusionem Output	30-80 kg/h	Opercula laboratorium ad gubernator-scala productio
Operatio Modus	Nodum Imperium Panel	Manual subtilitas commensuratio
Motor Power	37 kW Permanent Magnet Servo Motor	Princeps Aureus efficientiam (± 0.1% velocitatem stabilitatis)
Centrum Altitudo	1200±50 mm	Latin pipe line integration height
Screw
Screw Diameter	50 mm	Libratum tondendas rate pro HDPE / PP
L/D Ratio	33:1	Optimized for HDPE pipe firmitatis
Screw Speed	0-110 rpm	Amplis ad materiam aptabilitas
Celeritate Imperium	Variabilis Frequency (Yaskawa Inverter)	Subtilitas coegi cum cultro praesidium
Screw Material	38CrMoAlA, Nitrided curatio	Industria-vexillum mixturae chalybe
Nitrided Layer Depth	0.5-0.8 mm	Consectetur lapsum resistentia (HV≥800)

SJ25/25 Co-extruder for Color Stripe

Parameter	Specification	Notes Technical
extrusionem Output	1-5 kg/h	Lab-scala praecisio
Operatio Modus	Gyratorius Knob Imperium Panel	Manual bene-tuning
Motor Power	1.5 kW, AC	Vexillum industriae coegi
Centrum Altitudo	1000±50 mm	Low-profile design
Super Dimensiones	1400×720×1400 mm (L×W×H)	Foedus vestigium
Screw
Screw Diameter	25 mm	Micro-extrusionem
L/D Ratio	25:1	Optimal pro low-volumen liquefactum est
Screw Speed	0-20 rpm	Ultra tardus processus
Celeritate Imperium	Variabilis Frequency Drive (VFD)	Satus lenis
Screw Material	38CrMoAlA, Nitrided curatio	Repugnans alloy
Nitrided Layer Depth	0.5-0.8 mm	Prostrata vita muneris

2、Gravimetric Systema (Dual-layer)

Component	Specification	Notae Technical
Tactus Screen	VII inch Tactus 'collaborative text HMI'	Color graphical interface
PLC Control	PLC Control System	Centralized automation
Gravimetric Hoppius	Diver (SS304/SS316) cum Support Artus II unitates	Nam certa materia dosing

III, Molde

Parameter	Specification	notarum Technical
calefactio Methodi	Micha Band Heater	Distributio temperatus uniformis (±2°C)
Die Materia	40Cr Alloy Steel	Exstinctus & temperatus (HRC 28-32)
Mandrel Material	40Cr Alloy Steel	Speculum politum (Ra≤0.2μm)
Accuratissima Sleeve Material	Summus gere aes Alloy	Brinell duritia ≥HB 110
Sizing Sleeve Frigus	Water-Cooled Jacket (Aluminium)	Celeri caloris luxuriae

4、Fingens et Refrigerium

Parametri	Specificationis	Technical Notes
Vacuum System
Vacuum Pump Power	5.5 kW 2	Dual-sentinam nugatio design
Aqua Pump Power	5.5 kW 2	Summus circulatio (≥15m³/h)
Ratio refrigeratio
Refrigerationem Methodo	Spray Cooling	Uniform fistula superficies exstinguitur
RAMULUS Bars	VIII turmas	Plena coverage layout
Spray Bar Material	Crassitudine Steel (SS304)	Corrosio repugnans constructione
Nozzle Material	Nylon (PA66)	Clog repugnans, 200k+ vita cycli
Positioning System
Temperatio motor Power	1.5 kW	Servo imperium praecisione
Verticalis De revolutionibus dolor	±50 mm	Fistula centrum accurationis ≤0.5mm
Horizontalis Temperatio dolor	±30 mm
Longitudinalis Temperatio dolor	800 mm	Mori-ut-dami lacus ultricies
Lacus Construction
Vacuum Tank Longitudo	9,000 mm	Nam 315mm pipe ad 1.5m/min linea celeritas
Murus Crassitudo	5 mm	Rigiditas structuralis (declinatio <1mm/m)
Centrum Altitudo	1000±50 mm	Matches extruder output height
Superficies madefactum Material	Diver (plena 9m contactu)	ISO 2143 aquae corrosioni obsequentem

Parameter	Specification	Notes Technical Notes
Aqua Pump Power	7.5 kW 1	Summus pressura circulatio (≥20m³/h)
Refrigerationem Methodo	Spray Refrigerationem (velum-Type) cum vitreis Viewport	Uniform plena coverage exstinguendam
Imbre Bars	VIII turmas	CCCLX ° COLLUM Ordinatio
Material Spray Bar	Crassitudine Steel (SS304)	Anti- corrosio design
COLLUM Material	Nylon (PA66)	Clog repugnans, purgatio rumpit
Spray Tank Longitudo	8,000 mm	Optima fistulae refrigerationis pro Φ315mm
Lacus Wall Crassitudo	2.5 mm	Pondus-optimized structuram
Centrum Altitudo	1200±50 mm	Matches flumine / amni apparatibus
Materia madefactum Superficiem	Diver (plena 8m contactu)	ISO 2143 corrosio obsequentis

V、Detractio

parametri	Specificationis	Technical Praecipua
Tractio System
Crawler Unitates	4 sets	Lorem vis librat
Frame Longitudo	2,800 mm	Optima tibia stabilitas pro Φ315mm
Max Traction Force	18,000 N (≈1,836 kgf)	Sufficiat 630mm tibiarum SDR11
Tractio celeritatis dolor	0.1-8 m/min	Subtilitas imperium tenuium / muris densissimis
Coegi Motors	1.5 kW Servo Motors 4	Sinusoidal servo systema (±0.05% sync)
Celeritate Imperium	Servo Controller ordinatione	CANopen bus synchronisation
Clamping Methodo	Pneumaticum Clamping	Fail-tutum tenaci pressura
Aeris Pressura	0.6 MPa	Instant responsio <0.5s
Centrum Altitudo	1200±50 mm	Congruit flumine refrigerationem obterere
Electrical Components
Motors & Gearboxes	Sinusoidal Servo Motors + K-Series Gearboxes	IP54 praesidium, 20000h officium vitae
Volo Controllers	Sinusoidal Servo Drives	Torque laniatus <0.2%
Contactores / Indicatores / Puga	Schneider/DELIXI components	IEC 60947-4 obsequentem

VI 'Secans

Parameter	Specification	technical Notes'
Max secans Crassitudo	30 mm (HDPE)	Nam SDR17 Φ315mm tibiae
Mechanismum pasce	Hydraulic Feed	Pressura continentem (± 0.2mm subtilitatem)
Lamina secans	nativus Mors Ferro Blades	Duritia ≥62 HRC, replaceable inserit
Motor Power	2.2 kW	Constans-torque design
Mobilitate gyratorio	960 rpm	Optimized pro mundo chip-liberum secat
Imperium plaga	Cylindrus pneumaticus Actuatus	Repetitio ±0.1mm
Mensa Travel	1,500 mm	6n segmentis pipei handles
Mensa Coegi	Systema pneumaticum Slide	0,6 MPa pressura aeris, celeri positioning
Centrum Altitudo	1200±50 mm	Par flumine bolum-off unit

7、Racking

Parameter	Specification	technical Notes
Eculeo Type	Pneumatica Conversi Rack	Automated pipe gyrationis post sectionem
Eculeo Longitudo	6 m	Vexillum manubrium 6m fistulae segments
Imperium Methodo	Automatic	PLC-synchronised secantibus cyclum
Cogo Aeris Pressura	≥0.6 MPa	Aeris systematis consistent cum plant
Dimensiones (L×W×H)	6000×800×1200 mm	Optimized vestigium ad productionem lineam

• Quomodo extrusionem processu Works: gradatim

1. Pascentium: HDPE globulos infundibulum intrant, saepe unitatibus siccandis ad humorem removendum.  

2. Plasticatio: Globulos in dolio liquefaciens (130-180°C) sub tondendo moderato.  

3. Extrusio & Shaping: conflare coactum est per mori ad fistulam profile formare.  

4. Refrigerationem: Fistulas per lavacra aquae concretionis (prohibet deformatio).  

5. Trahens & Secans: Subtilitas bolum-peracti et serrat fistulas incisas ad certa longitudines.

• Key Applications Coegi Press

Aquae municipales / Gas Networks: Pressurae fistulae aestimatae (20–630 mm) cum articulis liberorum liberorum.  

Alitur & INCILE: magna-diameter (usque ad 3,000 mm) tibiae parietis structae (eg, chalybe HDPE confirmati) ad resistentiam corrosionis.  

Mining & Irrigationes: Unitates mobiles extrusionis efficiunt productionem organorum organorum, sumptibus deducendis onerariis.  

• Technological Innovations & Trends

Summus Output Design: Dual extruders boost output (eg, 950 kg/h pro 630 mm tibiis).  

Dolor Vestibulum: IoT-enabled controls pro qualitate investigationis reali et predictive conservationis.  

Systema modulares: plantae mobiles (exempli gratia Tubi unitates patentes) faciunt fistulas longas, pactiones liberas, onsitas, logistics inigentes impensas.  

Energy Efficientia: Obex ANISOCYCLUM et optimized L/D rationes potentiae usum minuunt per 15-20%.  

Mensa: Output Comparatio per Extruder Type

Screw Diameter (mm)	L/D Ratio	Max output (kg/h)	Pipe Diameter Range
65	33:1	800	20-110 mm
90	36:1	950	200–630 mm
150	30:1	1,700	Usque ad 1,200 mm

• Firmamentum Focus

Imperium emissio: hydrocarbonum non-methanum ab calefactione agitur per systemata plasma/activa carbonis.  

Vastum reductione: Scrap plastic (off-cuts/defectus fistulae) REDIVIVUS in globulos pro reuse.  

Leve: HDPE fistulae 1/8th malleoli ponderis duo, emissiones onerarias summittentes.